Travelling Column ENDURA® 1000LINEAR

Market leader in the machining of aluminum profiles for rail technology.

Travelling Column Milling Machine Endura® 1000LINEAR

The linear motor drive technology has already impressively proven itself in many machines from FOOKE GmbH's product range. Therefore, the linear motor drive technology was again used in the travelling column milling machine ENDURA® 1000LINEAR. The machine concept of the FOOKE ENDURA® tool milling machine is particularly suitable for high-speed machining of large-volume workpieces.

The easy loadability of an ENDURA® 1000LINEAR travelling column milling machine, even with the largest workpieces, is also an enormous advantage of this machine concept. Due to its design, this travelling column milling machine can be manufactured in almost any length (X travel).

Modular travelling column milling machine with high acceleration rates

Acceleration rates of up to 5 m/sec² impressively reflect the dynamics and precision of these machines. With the same surface quality and accuracy, you can achieve a significant increase in speed compared to conventional traveling column milling machines.

Features, technology and equipment:

  • Highly modern GANTRY portal milling machine:
    Gantry moving in X-direction.
  • Design of the machine:
    The machine bed with the laterally mounted X-guide and drive systems of the gantry is built and aligned on the foundation designed for this purpose. The longitudinal beams of the machine bed are braced by cross beams. The moving column, longitudinal beams, cross beams, portal (Y-axis) and walking beam (Z-axis) are each manufactured as a rigid welded steel structure.
  • Drive technology of linear axes:
    Water-cooled linear motors in linear axes Y and Z, X-axis designed as rack-and-pinion GANTRY unit and drive motors in MASTER-SLAVE arrangement.
  • Measuring systems:
    The X axis is equipped with an indirect measuring system and the Y, Z and rotary axes are equipped with direct measuring systems.
  • Z-axis weight compensation:
    Highly dynamic pneumatic cylinders support the Z-axis drive.
  • Safety system of linear axes:
    The linear axes are equipped with a safety system that can decelerate and hold the axes safely in the event of a loss of voltage.
  • Linear axes guides:
    The linear axes are equipped with hardened and ground, backlash-free pre-tensioned guide elements.

 

Specialist for large volume workpieces

Individual clamping concepts and fixtures according to customer requirements

Advantages at a glance.

  • Specialist or large volume workpieces
  • Ergonomic loading
  • Travelling operator cabin for optimal process monitoring
  • Traveling tool changer
  • Market leader in the machining of aluminum profiles for the rail technology
  • Individual clamping concepts and fixtures on customer request S
  • Available with mechanical drive components or modern linear motor drives
  • Three-station component machining for process-parallel loading and unloading
  • FSW retrofit solution for friction stir welding with max. axial force of 35 kN
  • Travels up to 90,000 x 5,000 x 2,000 mm
  • Range of materials: plastic, CFRP/GFRP, aluminum, cast iron, steel

Travelling Column Milling Machine
ENDURA 1000LINEAR

Milling machine for the processing of large-volume workpieces.

Traverse paths

X-axis: 5,000 - 60,000 mm

Y-axis: 2,000 - 5,000 mm

Z-axis: 800 - 2,000 mm

 

Feed rates

X-axis: 5 - 55,000 mm/min

Y-axis: 5 - 65,000 mm/min

Z-axis: 5 - 65,000 mm/min

 

 

Accleration up to 5 m/sec²

 

Repeatability

X-axis: +/- 0.015 mm

Y-axis: +/- 0.015 mm

Z-axis: +/- 0.015 mm

 

Position accuracy

X-axis: +/- 0.080 mm

Y-axis: +/- 0.030 mm

Z-axis: +/- 0.025 mm

 

Modular and extremely rigid machine with an intelligent hybrid design (steel, welded, cast iron and mineral casting components).

Resistant, highly powerful linear motors in the linear axes (Y and Z).

Direct measuring systems in all axes (X, Y, Z, C and A).

Safety system and brakes in all linear axes (X, Y and Z).

Linear guiding devices and drive motors are efficiently protected by bellows.

Easily accessible ground-level machine room for crane or forklift truck loading and unloading.

 

Automatic tool change systems

Cooling systems (wet operation)

Two-station component machining for process-parallel loading and unloading

Tool measuring systems

Workpiece measuring systems

Chips and dust disposal systems

Workpiece clamping systems

Sound insulation enclosure

Online service

Download Product Brochure

GKN and FOOKE
HIGHLY EFFICIENT MACHINING OF WING FLAPS MADE OF CFRP

"FOOKE has highly qualified specialists who develop very economical solutions and implement them punctually and accurately. I rarely experience anything like this".

Hans-Jochen Platte, Production Manager

GANTRY MILLING MACHINE ENDURA® 907LINEAR

For milling, drilling, spindling, cutting and sawing of workpieces made of carbon fiber reinforced plastics.

Workpiece carrier storage incl. retrieval device for automatic workpiece carrier replacement.

High-performance milling head extraction incl. explosion protection

Fully enclosed machine

 

TOOL AND MOLD CONSTRUCTION. PROSPECT MOLD and FOOKE
Highest accuracy and excellent surface quality

"Compared to other milling machines we use, FOOKE machines are characterized by consistent, optimum geometric accuracy and the lowest percentage of unscheduled machine downtime. Even after more than 10 years of cooperation, FOOKE continues to convince and inspire us time and again".

Brandon Wenzlik, Prospect Mold

 

 

Profile milling machine ENDURA® PRO LINEAR

Specialist for stringer and profile processing
Highly dynamic 5-axis machining of long workpieces
Two-station component processing for loading and unloading parallel to the process
Encapsulated machining area by bullet-proof lamellas
Traverse paths up to 60,000 x 3,500 x 1,500 mm
Fully automatic movable clamping device / Flexible workpiece clamping
Typical sawing applications in profile processing
Rapid traverse: 65,000 mm/min.

 

Vehicle Design
Gantry milling machine ENDURA® 611Linear

Excellent surface quality with highly dynamic 5-sided machining of large 1:1 design models

Tool and mold construction
Compact gantry milling machine ENDURA® 704Linear

Highly dynamic finishing and high precision residual stock machining

CDM Tool & Manufacturing and FOOKE
TOOL AND MOLD CONSTRUCTION

"With the decision for a milling machine from FOOKE we have brought new momentum to our process. Less set-up time means more machining time. This enables us to carry out customer orders more economically and productively".

Mike Balderas, New Business & Marketing Manager

 

 

Plate milling machine ENDURA® 800LINEAR

Face milling machine for large aluminum precision plates
Finish machining in one milling process
Ergonomic loading
Surface quality < 0.4 µm
Milling tool up to Ø 3.100 mm

 

Rail Technology
Processing side walls, roofs and floor assemblies

Travelling column ENDURA® 1000LINEAR
Market leader in the processing of aluminum profiles in railway technology

Optionally with mechanical drive components or modern linear motor drives
Work area division - 3-place machining
Individual clamping concepts and fixtures on customer request
Operator's cabin for better process monitoring
Up to 90m X-travel

 

 

ALIMEX and FOOKE

"We have been working with Fooke for almost 15 years in a trustful cooperation. The quality and reliability of the machines and the very good service still convince us today. From the preparation of the offer to process adjustments and final acceptance of the machines, everything always runs smoothly. Innovative technologies and very good expertise also reliably secure our production processes. We appreciate Fooke as a reliable and customer-oriented partner".

Dr. Philip Grothe, CEO

 

Do you have questions about our products

Our sales team is at your service

Feel free to mail us or call us. We look forward to your questions and suggestions. You will receive an answer as soon as possible.

Tel.: +49 (0) 2861 / 8009 - 222