FOOKE in the rail industry

References and applications

Make way for productivity

FOOKE in the rail industry

They need to be big, fast, reliable and, above all, robust: Milling systems for the manufacture of rail vehicles.

Many modern high-speed trains and trams are now manufactured worldwide from large-volume aluminum profiles and components. For this purpose, FOOKE developed milling systems and turnkey production centers in close cooperation with various customers as early as the 1990s.

As a reliable partner to our customers, we have of course consistently adapted our machines to meet the ever-increasing demands. For this reason, we are the global market leader in this segment.

In addition, friction stir welding systems (Friction-Stir Welding), welding and joining fixtures, assembly and erection stands round off our product portfolio for this industry.

Reliable, modern, economical.

Our references in the rail industry

FOOKE TURNKEY-solutions for the rail industry

PROCESS CONSULTING AND DEVELOPMENT
Machining strategies | machining and measuring programs

TECHNOLOGY - MACHINE CONCEPT (MILLING, FRICTION STIR WELDING, WATER JET CUTTING)
Customized design according to requirements | Optimized machine design | Tool selection| Chips and dust extraction systems

MEASUREMENT
Detection of component deviations, component positions

CLAMPING TECHNOLOGY
Individual clamping concepts | Flexible clamping systems | Partial or full automation

DEMONSTRATION CENTER
Preliminary tests and evaluation | Tests | Preliminary tests

PROCESS INTEGRATION AND MONITORING
Process introduction and monitoring | Data documentation for quality assurance purposes

HALL MANAGEMENT
Foundation design | Air management | Sound insulation |

Market leader in the machining of aluminum profiles for rail technology.

Travelling Column ENDURA® 1006LINEAR with 2 portals for the machining of large-volume aluminum profiles.

SIDE WALLS, ROOF AND FLOOR ASSEMBLIES

Travelling Column ENDURA® 1006LINEAR

- Work area division for 3-place machining
- Individual clamping concepts and fixtures on customer request
- up to 90m X-travel
- travelling operator cabin for better process monitoring

Customized clamping technology

for rail applications

Specialist for stringer and profil machining

Highly dynamic 5-axis machining of long workpieces with our long bed profile milling machine ENDURA® PRO LINEAR

- Encapsulated machining area
- Flexible workpiece clamping systems
- Rapid traverse 65,000 mm/min.
- Up to 60m X-travel

FOOKE FRICTION STIR WELDING - Strong joints for the industry

Shorter processing times and fully automatic process monitoring with FSW systems from FOOKE

FOOKE FRICTION STIR WELDING

Welding depths up to 100 mm

INDIVIDUAL CLAMPING SYSTEMS

Secure your process with the highest quality

FOOKE FRICTION STIR WELDING

High machine stiffness - low compliance - stable FSW process - high weld seam quality - high process reliability

FOOKE FRICTION STIR WELDING

5-axis simultaneous welding with maximum axial force of 60 KN

FLEXIBLE CLAMPING FIXTURE

Fully automatic positioning

FOOKE FRICTION STIR WELDING

Stable FSW process -> high weld seam quality
Force control / distance control / seam tracking / gap monitoring

 

Our customers in the rail industry

 

AMM MANUFACTURING│ ALERIS │BOMBARDIER │ BYD – BUILD YOUR DREAMS│ CHENGDU XINZHU  │ ROAD & BRIDGE MACHINERY │CHANGCHUN  RAILWAY VEHICLES │ CNR DALIAN LOCOMOTIVE │CRRC ZHUZHOU LOCOMOTIVE│ CSR QINGDAO SIFANG │GUANGDONG CSR JIANGMEN CITY │ HAI HAMMERER ALUMINIUM INDUSTRIES │ JILIN MIDAS ALUMINIUM INDUSTRIES │LIAONING ZHONGWANG GROUP │ MV ENGINEERING │ NANNING CSR ALUMINIUM PRECISION MACHINING │ NSLE NANCHE SIFANG LOCOMOTIVE ENGINE │ SIEMENS │ STEP G EXTRUDET PRODUCTS │ STADLER │TANGSHAN ROLLING STOCKS │ ZHENGZHOU MINGTAI TRANSPORTATION │ ZHUZHOU ELECTRIC │

FOOKE Product Portfolio


ENDURA® 300LINEAR

ENDURA® 600LINEAR

ENDURA® 700LINEAR

ENDURA® 7000LINEAR

ENDURA® 900LINEAR

ENDURA® 900LINEAR COMPACT

ENDURA® 1000LINEAR

ENDURA® PRO LINEAR

ENDURA® 800

FSW Machines

ENDURA® 300LINEAR

The economical all-rounder for entry-level, highly dynamic 5-axis universal machining.

 

Traverse paths

X-axis: 3,000 - 7,000 mm

Y-axis: 2,800 - 3,500 mm

Z-axis: 1,200 / 1,500 mm

 

Additional information

ENDURA® 600LINEAR

High dynamic portal milling machine for universal applications.

 

Traverse paths

X-axis: 5,000 - 30,000 mm

Y-axis: 2,800 / 3,500 mm

Z-axis: 1,500 / 2,000 mm

 

Additional information

ENDURA® 700LINEAR

Compact gantry milling machine with large machining area and small footprint.

 

Traverse paths

X-axis: 1,500 / 2,200 / 5,500 mm

Y-axis: 2,000 / 2,800 / 3,500 mm

Z-axis: 1,200 / 1,500 mm

 

Additional information

ENDURA® 7000LINEAR

For high-performance heavy-duty machining of high-strength materials.

 

Traverse paths

X-axis: 3,000 / 4,500 / 6,000 mm

Y-axis: 3,500 / 4,000 / 4,500 mm

Z-axis: 1,500 mm

 

Additional information

ENDURA® 900LINEAR

High dynamic gantry milling machine for universal applications.

 

Traverse paths

X-axis: 3,000 - 30,000 mm

Y-axis: 2,000 - 4,000 mm

Z-axis: 1,200 - 3,000 mm

 

Additional information

ENDURA® 900LINEAR COMPACT

Compact gantry milling machine with large machining area and small footprint.

 

Traverse paths

X-axis: 2,500 / 4,000 / 5,500 mm

Y-axis: 3,500 mm

Z-axis: 1,500 mm

 

Additional information

ENDURA® 1000LINEAR

Travelling column milling machine for processing large-volume workpieces.

 

Traverse paths

X-axis: 5,000 - 60,000 mm

Y-axis: 2,000 - 5,000 mm

Z-axis: 800 - 2,000 mm

 

Additional information

ENDURA® PRO LINEAR

Long bed gantry milling machine for highly dynamic 5-axis machining of long workpieces.

 

Traverse paths

X-axis: 6,000 - 60,000 mm

Y-axis: 1,600 / 2,400 / 3,500 mm

Z-axis: 1,100 / 1,500 mm

 

Additional information

ENDURA® 800

Plate milling machine for processing large-sized aluminum plates.

 

Milling tool Ø 1,800 mm - Ø 3,100 mm

Cutting width: ae up to 3,000 mm

Cutting depth: ap 0.1 - 2.0 mm

 

Additional information

FSW Machines

Friction stir welding machines from FOOKE

Profitable FSW solutions for your production proces.

 

Additional information

Do you have questions about our products

Our sales team is at your service

Feel free to mail us or call us. We look forward to your questions and suggestions. You will receive an answer as soon as possible.

Tel.: +49 (0) 2861 / 8009 - 222