Plate Milling Machine ENDURA® 800

Face milling machine for large aluminum precision plates

Plate Milling Machine ENDURA® 800

The ENDURA® 800 plate milling machine in GANTRY portal design with two CNC-controlled axes is particularly suitable for the efficient and precise machining of plate material for various alloys of aluminum. Machine table moving in X-direction. The ENDURA® 800 produces optimum milling results in one single cut. This machine is equipped with a high-performance milling spindle system in a particularly rigid design.

 

The spindle shaft is supported by high-precision bearings. These ensure excellent stability as well as concentricity and are particularly designed for loads at high speeds. The milling tool consists of a base body of quenched and tempered cast steel into which cassettes are inserted. The cassettes differ in design depending on the type (roughing, finishing or dummy cassette).

 

Secure clamping of the aluminum plate material by a vacuum clamping plate. A wide range of longitudinal and transverse slots enable highly customized vacuum clamping fields, for the maximum possible plate variations. Clamping and machining two or more plates on the vacuum clamping field is also possible, for plates of the same thickness.

Features, technology and equipment:

  • GANTRY portal milling machine:
    Machine table moving in X-direction.
  • Design of the machine:
    Sidewalls in pylon-column construction (steel-welded construction, casting with highly absorbing special concrete). Gantry (Y-axis, steel-welded construction, casting with highly absorbing wet-mix aggregate). Lifting bar (Z-axis) manufactured as steel-welded construction.
  • Drive technologyof linear axes:
    Air-cooled digital motors intervening in rack through gears and pinions for X-axis and ball-screw for Z-axis. The motors are executed as gantry drive.
  • Direct measuring systems:
    The Z axis is equipped with a direct measuring system. The X-axis is queried at the motors through the absolute encoder.
  • Z-axis weight compensation:
    The drives of the Z-axis are supported by two highly dynamic hydraulic cylinders.
  • Safety system of milling tool:
    The milling tool is equipped with a safety system that safely holds the axis in case of emergency stop.
  • Linear axes guides:
    The linear axes are equipped with hardened and ground, pretensioned free-from-play roller guide elements.

Sate-of-the-art portal milling machine with two CNC-controlled axes

for the rational machining of large-format aluminum plates of up to 6,000 mm

Advantages at a glance.

  • Face milling machine for large aluminum precision plates
  • Highest accuracies due to extremely rigid machine structure
  • Finish operation in one milling process
  • Ergonomic loading
  • Surface quality < 0.4 µm
  • Milling tool up to  Ø 3,100 mm

 

Plate Milling Machine
ENDURA® 800LINEAR

Surface milling machine for large format aluminum plates.

Specifications for milling tool Ø 1,800 mm - 3,100 mm

Cutting width: ae up to 3,000 mm

Cutting depth: ap 0.1 - 2.0 mm

Tool feed pitch: fz 0.5 mm

Teeth pitch: 15° / 30°

Cutting speed: Vc max. 4,000 m/min

 

Constantly variable feed rates (depending on materials and tools))

X-axis: from 5 mm/min - approx. 60,000 mm/min

Z-axis: from 5 mm/min - approx. 5,000 mm/min

 

Rapid traverse

X-axis: 60 m/min

Z-axis: 5 m/min

Setting accuracy 0,010 mm  

 

Maximum workpiece dimensions

up to 6,000 mm (X-direction, customized)

up to 3,000 mm (Y-direction)

max. 210 mm  (Z-direction, customized)

min. 5 mm (Z-direction)

 

Limit deviations and shape tolerances for the serrated panels (strip camber) must comply with DIN EN 487.

 

The aforementioned plates can be machined in only one clamping and achieve a roughness dept of Ra : <0.28 μm - 0.40 μm.

 

Plate milling machine with fixed machine portal in gantry design

Machine table movable in X-direction with vacuum clamping field

Working space closed all around, open at the top.

Specially designed milling tool of tempered cast steel.

Pylons and Y-axis made of high-absorption hydropol concrete with steel core insert for taking up the Z-axis slide.

Locking clamp unit for vibration damping

Leading angle to avoid undercuts.

Workpiece turnover fixture

Foiling system

Sawing device

Collision monitoring

Chip extraction systems

Workpiece handling systems

Clamping technology for rolling plate

 

Download Product Brochure

GKN and FOOKE
HIGHLY EFFICIENT MACHINING OF WING FLAPS MADE OF CFRP

"FOOKE has highly qualified specialists who develop very economical solutions and implement them punctually and accurately. I rarely experience anything like this".

Hans-Jochen Platte, Production Manager

GANTRY MILLING MACHINE ENDURA® 907LINEAR

For milling, drilling, spindling, cutting and sawing of workpieces made of carbon fiber reinforced plastics.

Workpiece carrier storage incl. retrieval device for automatic workpiece carrier replacement.

High-performance milling head extraction incl. explosion protection

Fully enclosed machine

 

TOOL AND MOLD CONSTRUCTION. PROSPECT MOLD and FOOKE
Highest accuracy and excellent surface quality

"Compared to other milling machines we use, FOOKE machines are characterized by consistent, optimum geometric accuracy and the lowest percentage of unscheduled machine downtime. Even after more than 10 years of cooperation, FOOKE continues to convince and inspire us time and again".

Brandon Wenzlik, Prospect Mold

 

 

Profile milling machine ENDURA® PRO LINEAR

Specialist for stringer and profile processing
Highly dynamic 5-axis machining of long workpieces
Two-station component processing for loading and unloading parallel to the process
Encapsulated machining area by bullet-proof lamellas
Traverse paths up to 60,000 x 3,500 x 1,500 mm
Fully automatic movable clamping device / Flexible workpiece clamping
Typical sawing applications in profile processing
Rapid traverse: 65,000 mm/min.

 

Vehicle Design
Gantry milling machine ENDURA® 611Linear

Excellent surface quality with highly dynamic 5-sided machining of large 1:1 design models

Tool and mold construction
Compact gantry milling machine ENDURA® 704Linear

Highly dynamic finishing and high precision residual stock machining

CDM Tool & Manufacturing and FOOKE
TOOL AND MOLD CONSTRUCTION

"With the decision for a milling machine from FOOKE we have brought new momentum to our process. Less set-up time means more machining time. This enables us to carry out customer orders more economically and productively".

Mike Balderas, New Business & Marketing Manager

 

 

Plate milling machine ENDURA® 800LINEAR

Face milling machine for large aluminum precision plates
Finish machining in one milling process
Ergonomic loading
Surface quality < 0.4 µm
Milling tool up to Ø 3.100 mm

 

Rail Technology
Processing side walls, roofs and floor assemblies

Travelling column ENDURA® 1000LINEAR
Market leader in the processing of aluminum profiles in railway technology

Optionally with mechanical drive components or modern linear motor drives
Work area division - 3-place machining
Individual clamping concepts and fixtures on customer request
Operator's cabin for better process monitoring
Up to 90m X-travel

 

 

ALIMEX and FOOKE

"We have been working with Fooke for almost 15 years in a trustful cooperation. The quality and reliability of the machines and the very good service still convince us today. From the preparation of the offer to process adjustments and final acceptance of the machines, everything always runs smoothly. Innovative technologies and very good expertise also reliably secure our production processes. We appreciate Fooke as a reliable and customer-oriented partner".

Dr. Philip Grothe, CEO

 

Do you have questions about our products

Our sales team is at your service

Feel free to mail us or call us. We look forward to your questions and suggestions. You will receive an answer as soon as possible.

Tel.: +49 (0) 2861 / 8009 - 222